The role provides vital support to the assembly / test function, product development and launch activities. The post holder is a key member of an established team responsible for delivering new and historical programmes. The post holder will be responsible for working closely with Programme Management, Engineering and equipment vendors/tooling suppliers, to ensure that the component and system designs meet our required quality and efficiency standards.

The post requires extensive knowledge of lean manufacturing techniques, PFMEA, Poka-Yoke, and best practice assembly / test processes.

• In conjunction with the Engineering function, define and develop the required processes to deliver new products in-line with programme requirements.
• Work concurrently with the Engineering function to minimise product and process development lead times.
• Review current best practice within the manufacturing industry and evaluate and recommend how identified best practices can be utilised to deliver the most cost effective manufacturing solution.
• Own and utilise Design For Manufacture (DFM) techniques to ensure that new products are optimised for manufacture.
• Review and map processes; lead the introduction of robust processes by utilising techniques such as PFMEA’s and subsequently control the processes using Control Plans etc.
• Develop Technical Specifications, Work Instructions and SOP’s for new processes.
• Design and when required design the jigs & fixtures for assembly / test, to ensure efficient and cost effective assembly / test processes.
• Liaise with the manufacturing team during process development to ensure their input is captured and their buy in is achieved at the earliest possible stage of process definition.
• Define and implement planned maintenance programmes to minimise downtime.
• Undertake operator/supervisor/technician training on processes and equipment where necessary.
• Support Engineering with new product and new process introductions.
• Support the implementation and subsequently maintain systems and procedures to ensure continued compliance with AS9100 and ISO 9001 Quality systems and any project specific Quality requirements.
• Support design reviews and cost estimation activity as necessary.
• Where necessary, support off site (UK and overseas) visits and manufacturing activities.
• Prioritise assembly / test tooling, manufacture through either internal or sub contract routes.
• Support production Assembly and Test functions with day to day issues and consumable tooling requirements.
• Deliver annual objectives set by functional manager.
• Undertake other additional duties that may be required from time to time as determined by the company.